Livoa LogoLivoa

Supplier 1:
Miami Oranges

Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode

Supplier 1:
Miami Oranges

Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode

Supplier 1:
Miami Oranges

Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode

Supplier 1: Miami Oranges
Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode

Receiving

Receiving

Receiving

Receiving

Receiving

Receiving

Receiving

Receiving

The Fresh Connect Current State
Suppliers
Peak 1 - Micro Packaging Solutions


• Contract Index .9940

• Lead Time: 15 Days

• Free Capacity 18%

• Delivery Rate 65%

• High quality

• No Certification

RT - Transport PC

• Contract Index .9620

• Lead Time: 10 Days

• Free Capacity 3%

• Delivery Rate 94%

• Poor quality

• No Certification

Storage - Micro Dryers

• Contract Index 1.0040

• Lead Time: 30 Days

• Free Capacity 38%

• Delivery Rate 98%

• High quality

• Certification

Storage - Micro Boxes

• Contract Index 1.0580

• Lead Time: 10 Days

• Free Capacity 4%

• Delivery Rate 96%

• High quality

• Certification

General - Local Warehouses

• Contract Index .9658

• Lead Time: 60 Days

• Free Capacity 50%

• Delivery Rate 90%

• High quality

• No Certification

Stock Management
(each supply)

Safety Stock 2 weeks
Lot Size 4 Weeks

Inbound


• Supplier Inspection

• Warehouse

• 900 Pallet Locations

• 5 FTE

• 5 Day Intake time

Frozen Period
of Production 3 Weeks
Mixing


• FruMilk MQ batch minimum 8,000 L

• Maximum lot size 12,000 L

• Yearly costs €82,500.00

• Mixer costs per hour €135.00

• Investment

Bottling


• General Settings:

• No Prev Maintenance

• No Breakdowns Training

• Line Settings:

• Line Breaks Fill 2

• 2 Shifts

• No SMED Action

10 Day
Production Interval Each Product
Outbound


• Finished Goods Warehouse

• DC Netherlands

• 1500 Pallet Locations

• 4 FTE

Safety Stock in Warehouse: 3 Weeks each Product
Customers
Food and Groceries


• Contract Index 1.0514

• Service Level: 97%

• Shelf Life: 80%

• Trade Unit: Pallet

• Payment Term: 2 Weeks

Land Market


• Contract Index .9615

• Service Level: 95%

• Shelf Life: 75%

• Trade Unit: Pallet

• Payment Term: 4 Weeks

Dominick's


• Contract Index .9516

• Service Level: 88.3%

• Shelf Life: 76.5 %

• Trade Unit: Box

• Payment Term: 8 Weeks

Current ROI: -7.7%
Obsolete Product: 8.1%
Service Level: 92%
The Fresh Connection
Current State Value Stream Map (VSM)

Supplier 1:
Miami Oranges

Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode

Supplier 2:
Seitan Vitamins

Data:
1. Quality
2. Transport Mode
3. Lead Time – 60 days
4. Free Capacity – 50%
5. Delivery Rate – 90%
6. Distance
7. Container Size - Drum

Supplier 3:
Dalima Mango

Data:
1. Free Capacity – 4%
2. Distance
3. Lead Time - 10 days
4. Quality
5. Transport Mode
6. Delivery Rate – 96%
7. Inventory

Supplier 4:
Mono Packaging Materials

Data:
1. Distance
2. Delivery Rate – 95%
3. Transport Mode
4. Quality
5. Free Capacity – 18%
6. Lead Time – 15 days
7. Inventory
Supplier 5:
Trio PET PLC

Data:
1. Delivery Rate – 94%
2. Free Capacity – 3%
3. Distance
4. Transport Mode
5. Quality
6. Inventory
7. Lead Time – 10 days
Activity 1:
Inbound

Data:
1. Intake Time – 5 days
2. No. of FTE – 5
3. No. of Pallet Locations
4. Supplier Inspection
5. Equipment Availability
6. Hours of Operation
7. Batch Size
Activity 2:
Mixing

Data:
1. Run Time Per Batch
2. Cleaning Time
3. Maximum Lot Size
4. Technical Batch Minimum
5. No. of Operators
6. Scrap Rates
7. Available Time
Activity 3:
Bottling

Data:
1. No. of Shifts
2. Cycle Time
3. Training of Operators
4. No. of Operators
5. Changeover Time
6. Available Time
7. Scrap Rates
Activity 4:
Outbound

Data:
1. No. of Pallet Locations
2. No. of FTE - 4
3. Equipment Availability
4. Changeover Time
5. Cycle Time
6. Hours of Operation
7. Resources

Daily
Production
Management

Customer 1:
Food & Groceries

Data:
1. Shelf Life – 80%
2. Service Level – 97%
3. Service Level Type
4. Trade Unit - Pallet
5. Order Deadline
6. Promotional Pressure
7. Contract Index
Customer 2:
LAND Market

Data:
1. Service Level – 95%
2. Promotional Horizon
3. Promotional Pressure
4. Shelf Life – 75%
5. Service Level type
6. Order Deadline
7. Trade Unit - Pallet
Customer 3:
Dominick's

Data:
1. Trade Unit – Box
2. Shelf Life – 76.5%
3. Order Deadline
4. Service Level – 88.3%
5. Service Level Type
6. Contract Index
7. Promotional Pressure
Value Stream Mapping Symbols

Recieving

Customer or Supplier
Process Operation


Shared Process
First In First Out flow
Push Arrow
Material Pull
OXOX
Load Leveling
Buffer Stock
P
Supermarket
Time Line
Truck Shipment
Kaizen Burst
Kanban Post
Kanban Signal
Kanban Production
Kanban Withdrawal
Kanban Batches
Inventory
Finished Good movement
MRP/ERP
Electronic Flow
Manual Information flow
ABC Inc.
ABC Inc.
Value Stream Map
Metal Service

Supplier 1:
Miami Oranges

Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode

Receiving

Painting
3
C/T=7 min
C/O=40 min
Uptime=55%
Assembly & Inspection
3
C/T=3 min
C/O=35 min
Uptime=95%
Daily
Customer
Production Control
Weekly Delivery Schedule
Daily Schedule
Daily Schedule
Daily Schedule
Daily Schedule
Daily Schedule
Daily Schedule
Daily Schedule
Daily Schedule
Daily Schedule
Daily Schedule
Note: C/T=Cycle Time; C/O=Changeover Time
Activity 1:
Inbound

Data:
1. Intake Time – 5 days
2. No. of FTE – 5
3. No. of Pallet Locations
4. Supplier Inspection
5. Equipment Availability
6. Hours of Operation
7. Batch Size
Activity 1:
Inbound

Data:
1. Intake Time – 5 days
2. No. of FTE – 5
3. No. of Pallet Locations
4. Supplier Inspection
5. Equipment Availability
6. Hours of Operation
7. Batch Size

Supplier 1:
Miami Oranges

Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode

Supplier 1:
Miami Oranges

Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode

Supplier 1:
Miami Oranges

Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode


Supplier 5:
Trio PET PLC

Data:
1. Delivery Rate – 94%
2. Free Capacity – 3%
3. Distance
4. Transport Mode
5. Quality
6. Inventory
7. Lead Time – 10 days

TT

by J

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