Current State Value Stream Map (VSM)
Supplier 1: Miami Oranges
Data:
1. Lead Time - 30 days
2. Distance
3. Quality
4. Inventory
5. Free Capacity - 38%
6. Delivery Rate - 98%
7. Transport Mode
Supplier 2: Seitan Vitamins
1. Quality
2. Transport Mode
3. Lead Time - 60 days
4. Free Capacity - 50%
5. Delivery Rate - 90%
6. Distance
7. Container Size - Drum
Supplier 3: Dalima Mango
1. Free Capacity - 4%
3. Lead Time - 10 days
4. Quality
5. Transport Mode
6. Delivery Rate - 96%
7. Inventory
Supplier 4: Mono Packaging Materials
1. Distance
2. Delivery Rate - 95%
3. Transport Mode
5. Free Capacity - 18%
6. Lead Time - 15 days
Supplier 5: Trio PET PLC
1. Delivery Rate - 94%
2. Free Capacity - 3%
3. Distance
4. Transport Mode
5. Quality
6. Inventory
7. Lead Time - 10 days
Activity 1: Inbound
1. Intake Time – 5 days
2. No. of FTE – 5
3. No. of Pallet Locations
4. Supplier Inspection
5. Equipment Availability
6. Hours of Operation
7. Batch Size
Activity 2: Mixing
1. Run Time Per Batch
2. Cleaning Time
3. Maximum Lot Size
4. Technical Batch Minimum
5. No. of Operators
6. Scrap Rates
7. Available Time
Activity 3: Bottling
1. No. of Shifts
2. Cycle Time
3. Training of Operators
4. No. of Operators
5. Changeover Time
6. Available Time
7. Scrap Rates
Activity 4: Outbound
1. No. of Pallet Locations
2. No. of FTE - 4
3. Equipment Availability
4. Changeover Time
5. Cycle Time
7. Resources
Customer 1: Food & Groceries
1. Shelf Life – 80%
2. Service Level – 97%
3. Service Level Type
4. Trade Unit - Pallet
5. Order Deadline
6. Promotional Pressure
7. Contract Index
Customer 2: LAND Market
1. Service Level – 95%
2. Promotional Horizon
3. Promotional Pressure
4. Shelf Life – 75%
5. Service Level type
6. Order Deadline
7. Trade Unit - Pallet
Customer 3: Dominick’s
1. Trade Unit – Box
2. Shelf Life – 76.5%
3. Order Deadline
4. Service Level – 88.3%
5. Service Level Type
6. Contract Index
7. Promotional Pressure
Production
Management
by J
